7115203BBK Banjo Bolt Replacement Kit for Idle Down Valve

The 7115203BBK kit is a Banjo Bolt replacement kit for the idle down valve on DeWalt pressure washers that use automatic idle control.

This 7115203BBK replacement bolt kit is used with the 510032 and 51ALD23 Vertical Axial pumps with the Push Idle control system.

Great care should be taken when tightening the Banjo Bolt on these kits. A torque wrench and a Digital Tachometer will be required for proper installation. Over tightening of the mounting bolt will result in the bolt breaking.

How To Replace A Banjo Bolt And Idle Down Valve

Note of Caution

Proper installations of the Banjo Bolt are critical to ensure functionality.

• Use a Torque Wrench and a Digital Tachometer to perform the installation accurately.

• Over-tightening the Banjo Bolt will result in bolt failure.

Additional Instructions

• With a 5mm Allen hex socket, install the threaded Valve Cap from the pump housing and torque to 12 Ft-lbs. / 144 In-lbs..
• SPECIAL NOTE: Do not tighten the valve cap and the Banjo Bolt together, as doing so may cause the bolt to break.

Torque Specifications

• Banjo Bolt: 7–8 Ft-lbs. / 88–96 In-lbs. / 10–11 N-m
• Valve Cap: 13 Ft-lbs. / 159 In-lbs. / 18 N-m
• Cable Retention Bolt: 7.3 Ft-lbs. / 87.6 In-lbs. / 9.9 N-m

Engineering Note

Our engineering department has tested these Banjo Bolts to 30% above the manufacturer's suggested rated torque specifications without sustaining breakage during installation.

It is critical to proper installation that a Torque Wrench is used to avoid damaging newly installed components. Failure to follow specific enclosed instructions may lead to damage or failure of newly installed components. Exercise caution and precision during the process.

See Included Instructions or download from this listing as PDF Document.